Single Screw Extruder PE HDPE LDPE Plastic Water Gas Oil Supply Pipe Tube PVC PPR Pipe Making Machine/ Extrusion Line

• Customization: Available
• Warranty: 1 Year
• Product Type: PPR Pipe
• Model NO.: SJ
• Automation: Automatic
• Computerized: Computerized
• Certification: CE, ISO9001:2008
• Customized: Customized
• Condition: New
• After-sales Service: Installation to The Customer′s Country
• Name: HDPE PE PPR Pipe Production Linerhhk′d
• Main Motor: Siemens Brand
• Inverter: ABB Brand
• Temperature Control: Omron Brand
• Power: 550 Kw
• Voltage: 380V/220V/440V
• Usage: Water/Gas Pipe
• Pipe Diameter: 20-1200mm
• Max.Output(Kg/H): 1000 Kg/H
• Screw Speed (Rpm): 120 Rpm
• Core Components: Motor, Pump, PLC, Pressure Vessel, Gearbox, Screw
• Screw Material: 38crmoala
• Machinery Test Report: Provided
• Control: Siemens PLC+Touch Screen
• Showroom Location: Egypt, Turkey, Italy, Viet Nam, Saudi Arabia
• Transport Package: PE Film Winding Wrapping
• Specification: 25000*1200*1800MM
• Trademark: Qiangsheng
• Origin: Zhangjiagang, China
• HS Code: 8501109190
• Production Capacity: 20PC/Month
• Package Size: 2400.00cm * 230.00cm * 300.00cm
• Package Gross Weight: 5000.000kg

Product Description

Product Description

HDPE PE PPR PP PIPE EXTRUSION LINE
 

PPR pipe extrusion line is mainly used in the production of agricultural  drainage, water supply and drainage, and cable laying,etc. purposes. The unitconsists of single extruder machine, mold, vacuum forming tank, multi-claw haul-off machine, planetary(chipless/non-dust cutter) cutting machine,stacker and so on. And the line can be equipped with Comptroller thickening instrument or computer ink-jet printer, etc. to achieve the production andmanufacture of high-grade tubing.

 

PP-R Pipe machine is mainly used in the production of agricultural  drainage, water supply and drainage, and cable laying,etc. purposes. The unit consists of single extruder machine, mold, vacuum forming tank, multi-claw haul-off machine, planetary(chipless/non-dust cutter) cutting machine, stacker and so on. And the line can be equipped with Comptroller thickening instrument or computer ink-jet printer, etc. to achieve the production and manufacture of high-grade tubing.

Featu

Technical Parameter for PPR Pipe Extrusion Line :

Ф20-63mm PP-R Pipe Production Line
NO.	Machine Name	Model	Qty.
1.	Auto-loader	ZJ200	1 set
2.	Hopper Dryer	STG-U125, 75 KG	1 set
3.	Single Screw Extruder	SJ65/30, 37 KW	1 set
4.	Co-extruder ( for marking line )	SJ25/25	1 set
5.	PP-R Pipe Mould	Ф20- 63mm	1 set
6.	Vacuum Calibration Tank	Ф63x6m	1 set
7.	Water Spray Tank	Ф63x6m	1 set
8.	Haul-off Machine	2.2kw	1 set
9.	No-dust cutter	1.5kw	1 set
10.	Stacker	4m	1 set

Model	Pipe range (mm)	Extruders	Max.output(kg/h)	Total power(kw)
HDPE/PPR-63	16-63	SJ65/30  SJ25/25	100	75
HDPE/PPR-110	50-110	SJ90/30  SJ25/25	180	130
HDPE/PPR-160	63-160	SJ90/30  SJ25/25	200	150
HDPE-250	110-250	SJ90/33  SJ25/25	320	185
HDPE-315	160-315	SJ100/30 SJ30/25	350	220
HDPE-450	250-450	SJ120/33 SJ30/25	500	300
HDPE-630	315-630	SJ150/30 SJ40/25	600	330
HDPE-800	400-800	SJ150/33 SJ40/25	800	400
HDPE-1200	600-1200	SJ150/33 SJ40/25	1000	550

  

 

Flow chart of PE pipe extrusion line

Material →Heating Cooling Mixer →Material Feeding →Conical Twin Screw Extruder →Extrusion Mould & calibrator → vacuum Calibration Cooling Tank → (Spray Cooling Tank) →Printer → Haul-off Unit →cutter →stacker

1. Single screw extruder

1.1 Cylinder and screw material: 38CrMoAlA, after nitriding and grinding, the depth of nitriding layer is more than or equal to 0.6mm, which has sufficient strength, wear resistance and corrosion resistance;

1.2Cylinder and screw structure: barrier screw, asymmetric slotted barrel design.

1.3The gearbox is equipped with strong thrust bearing and high torque output; the gear is made of special alloy, with hard tooth surface and gear grinding process; high quality, high torque and high speed gearbox; low heat, low noise, long life and hard tooth surface reducer is equipped with external cooling system

1.4 Temperature control table of OMRON

1.5 ABB or Siemens brand inverter

1.6 Siemens AC contactor

1.7 Siemens Bede motor

1.8 Driving motor power: 160kW high speed screw

Extrusion Die Head.

2.1 Moving Device of Die Head
2.2 Die Head Rotary Device
2.3 Heat Exhausting Device
2.4 Cooling Device for Core

Extrusion die head apply spiral structure, each material flow channel is placed evenly. Each channel is after heat treatment and mirror polishing to ensure material flow smoothly. Die head structure is compact and also provide stable pressure, always from 19
to 20Mpa. Under this pressure, pipe quality is good and very little effect on the output capacity. Can produce single layer or
multi-layer pipe.

 

Vacuum Tank.

3.1 Strong Cooling for Calibrator
3.2 Better Support for Pipe
3.3 Silencer
3.4 Pressure Relief Valve

Vacuum tank is used to shape and cool pipe, so as to reach standard pipe size. We use double-chamber structure. First chamber is in short length, to ensure very strong cooling and vacuum function. As calibrator is placed in the front of first chamber and pipe shape is formed mainly by calibrator, this design can ensure quick and better forming and cooling of pipe.

Cooling Tank.

4.1 Pipe Clamping Device
4.2 Water Tank Filter
4.3 Quality Spray Nozzle
4.4 Pipe Support Adjusting Device
4.5 Pipe Support Device

Cooling tank is used to cool pipe further.

 

Haul off unit.

5.1 Pipe Clamping Device
5.2 Water Tank Filter
5.3 Quality Spray Nozzle
5.4 Pipe Support Adjusting Device
5.5 Pipe Support Device

Haul off unit provides sufficient traction force to pull pipe stably. According to different pipe sizes and thickness, our company will customize traction speed, number of claws, effective traction length. To ensure match pipe extrusion speed and forming speed, also avoid deformation of pipe during traction.

Cutter.

6.1 Universal Clamping Device
6.2 Central Height Adjustment
6.3 Saw and Blade Interchangeable

Cutter controlled by Siemens PLC, working together with haul off unit to have precise cutting. Customer can set the length of pipe they want to cut. Multi-feed-in actions for the accomplishment of one cutting process (protect blades and saws, prevent from blade and saws stuck for thick pipe and cut face of pipe is smooth).

The company's main products(Click Text)

 

 

 

 

 
 

Our Company

 

Zhangjiagang City Qiangsheng Plastic Machinery Co.,Ltd.
 

Zhangjiagang City Qiangsheng Plastic Machinery Co.,Ltd.is located in Jingfeng town Sanxing Industry park, Zhangjiagang City.

Its main products:double-screw extruder, single-screw extruder, sets of extruding production lines and auxiliary equipment, such as, PE, PP, PVC, PP-R plastic pipe production line,plastic profile production line, plastic granutating line, plastic recycling line and others.
Descriptionct Description

 

 

Packaging and Shipping

 

FAQ

Q1:What about the payment terms?
A1:Always 30% down payment as deposit,70% balance pay before shipping.

Q2:What about the payment way?
A2:TT,L/C at sight or Made in China trade assurance.

Q3:If you will send engineer coming to our factory to install and test the machines?
A3:Yes,Every set of machine we will send professional engineer to your factory and help installation and test the machines for you.

Q4:If you have CE,SGS,ISO certificate?
A4:Yes,except these,if you also need other certificates,we also can help to apply.

Q5:If we buy your machines, can you offer us wear-out spare pats?
A5:Yes,We provide our high quality machine 1 years' guarantee,and we will also offer you 1 years wear-out spare parts for free. Once your machines broken or doesn't work within 1 years and you can't solve it, firstly, we will try to help you to find problems from your words description by phone or other communication tools. Secondly, if the phone solutions still not work, our engineers will go to your factory to solve it. Meanwhile, they will teach you the related experiences for fixing.

Q6:What is the voltage?
A6 380V 50hz 3 phase or any other voltage according to client's requirement.