PVC CEILING AND WALL PANEL PRODUCTION LINE
PVC great wall panel production line is mainly used to produce PVC great wall panel , PVC wall panel with width of
300mm,600mm with different section shape and height. The surface of PVC ceiling can be treated by double color printing and
coated with glossy oil, or by heat transfer printing, or by lamination, which can make marble, wooden design on the surface of
products.this plastic wall panels equipment include:extruder,mould,vaccum calibration table,haul off machine,cutter machine and
stacker.PVC great wall panel material is based on polyvinyl chloride resin, adding a certain amount of anti-aging agents, modifiers
and other additives, through mixing, calendering, vacuum blister and other processes.This kind of PVC great wall panel condole to
applies to the condole top adornment of kitchen, toilet especially, have quality light, prevent moisture, heat insulation heat
preservation, not easy combustion, do not absorb dust, easy cleanness, can besmear act the role ofing, easy installation, price is
low advantage.
| Model |
YF120 |
YF180 |
YF240 |
YF300 |
YF600 |
| Product Max size |
120X50mm |
180x50mm |
240x100mm |
300x120mm |
550x120mm |
| Extruder |
SJSZ45/90 |
SJSZ51/105 |
SJSZ65/132 |
SJSZ65/132 |
SJSZ80/156 |
| Capacity |
120KG/hr |
150kg/hr |
300kg/hr |
300kg/hr |
400kg/hr |
| Production length |
18m |
20m |
24m |
24m |
28m |
| No. |
Machine name |
|
| 1 |
Screw feeder |
1 set |
| 2 |
SJSZ series conical twin screw extruder |
1 set |
| 3 |
Extrusion Mould |
1 set |
| 4 |
Vacuum calibration table |
1 set |
| 5 |
Haul-off machine |
1 set |
| 6 |
Automatic cutting machine |
1 set |
| 7 |
Stacker |
1 set |
| Supporting machine(Optional) |
| 1 |
High speed mixing machine |
1 set |
| 2 |
Hot stamping machine(or Laminating machine) |
1 set |
| 3 |
Crushing machine |
1 set |
| 4 |
Milling machine |
Main Features Machine:
(1)speed controlled by inverter, saving power and easy to adjust speed
(2)extruder temperature controlled by Omron intelligent controller, temperature fluctuation self adjusting
(3)low power consumption: lowest total production line consumption 25kw/hour
(4)economical price, suitable for large scale investment.
(5)with Infrared tracking device, benefit for product shape control, suitable benefit for seamless edge PVC ceiling panel
Flow chart of extrusion line:
PVC powder+other addictive→mixing material by mixer→powder feeder→conical double-screw extruder→Die&mould→stainless
steel vacuum calibration platform→ hauls-off machine→cutter→stacker
DoubleScrew Extruder.
1.1 Simens Touch Screen and PLC
1.2 Spiral Structure of Barrel
1.3 Special Design of Screw
1.4 Air Cooled Ceramic Heater
1.5 High Quality Gearbox
Based on 33:1 L/D ratio for screw design, we have developed 38:1 L/D ratio. Compared with 33:1 ratio, 38:1 ratio has advantage of 100% plasticization, increase output capacity by 30%, reduce power consumption up to 30% and reach almost linear extrusion
performance.
Extrusion Die Head.
2.1 Moving Device of Die Head
2.2 Die Head Rotary Device
2.3 Heat Exhausting Device
2.4 Cooling Device for Core
Extrusion die head apply spiral structure, each material flow channel is placed evenly. Each channel is after heat treatment and mirror polishing to ensure material flow smoothly. Die head structure is compact and also provide stable pressure, always from 19 to 20Mpa. Under this pressure, pipe quality is good and very little effect on the output capacity. Can produce single layer or
multi-layer pipe.
Profile cooling platform
3.1 Strong Cooling for Calibrator
3.2 Better Support for Profile(Wall Panel)
3.3 Silencer
3.4 Pressure Relief Valve
Profile cooling platform is used to shape and cool profile, so as to reach standard pipe size. We use double-chamber structure. First chamber is
in short length, to ensure very strong cooling . As calibrator is placed in the front of first chamber and profile shape is formed mainly by calibrator, this design can ensure quick and better forming and cooling of profile.
Haul off unit.
5.1 Pipe Clamping Device
5.2 Water Tank Filter
5.3 Quality Spray Nozzle
5.4 Pipe Support Adjusting Device
5.5 Pipe Support Device
Haul off unit provides sufficient traction force to pull pipe stably. According to different pipe sizes and thickness, our company will customize traction speed, number of claws, effective traction length. To ensure match pipe extrusion speed and forming speed, also avoid deformation of pipe during traction.
Cutter.
6.1 Aluminum Clamping Device
6.2 Advanced Hydraulic System
6.3 Dust Collection System
Cutter controlled by Siemens PLC with chamfering function, working together with haul off unit to have precise cutting. Customer
can set the length of pipe they want to cut.
Application:
(1)Household ornament: Wall and ceiling of indent independent housebathroom or kitchen.
(2)Public and management place: Toilet of building and hall.
(3)Common office: Ceiling of business place.
| Main Products (Click Text) |
Zhangjiagang City Qiangsheng Plastic Machinery Co.,Ltd.
Zhangjiagang City Qiangsheng Plastic Machinery Co.,Ltd.is located in Jingfeng town Sanxing Industry park, Zhangjiagang City.
Its main products:double-screw extruder, single-screw extruder, sets of extruding production lines and auxiliary equipment, such as, PE, PP, PVC, PP-R plastic pipe production line,plastic profile production line, plastic granutating line, plastic recycling line and others.
Descriptionct Description
Q1:What about the payment terms?
A1:Always 30% down payment as deposit,70% balance pay before shipping.
Q2:What about the payment way?
A2:TT,L/C at sight or Made in China trade assurance.
Q3:If you will send engineer coming to our factory to install and test the machines?
A3:Yes,Every set of machine we will send professional engineer to your factory and help installation and test the machines for you.
Q4:If you have CE,SGS,ISO certificate?
A4:Yes,except these,if you also need other certificates,we also can help to apply.
Q5:If we buy your machines, can you offer us wear-out spare pats?
A5:Yes,We provide our high quality machine 1 years' guarantee,and we will also offer you 1 years wear-out spare parts for free. Once your machines broken or doesn't work within 1 years and you can't solve it, firstly, we will try to help you to find problems from your words description by phone or other communication tools. Secondly, if the phone solutions still not work, our engineers will go to your factory to solve it. Meanwhile, they will teach you the related experiences for fixing.
Q6:What is the voltage?
A6 380V 50hz 3 phase or any other voltage according to client's requirement.
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